Assembly and installation guide simplyAIR
It´s very simply
Tools required:
- Hex keys 3, 4, 5 mm (depending on profile)
- Deburring knife
- Countersink cutter
- Saw (handsaw or electric mitre saw)
- Grease (Klüber Microlube GL 261 recommended)
- Power drill or cordless screwdriver
- Drilling tool (if drilling under pressure in operating conditions)
- Installation instructions - assembly simplyAIR
Recommended spacing of fastening brackets
simplyAIR profiles 2,5 to 3,0 m.
Caution: For outdoor installation
For outdoor installation 90° elbows should be used, item number ...27!
Fitting straight plates oder angled plates
After profil has been sawn ist must be deburred to prevent damage to O-rings.
Push connector into the profile
Put straight or angled plates in place. Center the plates. Caution: Plates must lie flat on the profile!
Fully tighten using hex key or ratchet - and that’s it!
Fitting the outlet plates
Using drilling tool: For Drill hole using conical drill or drilling tool.
Put outlet plate in position, check that the strips are fully engaged in the profile.
Tighten using hex key or ratchet - and that’s it!
Fit ball valve to outlet plate and place in position, tighten bolts on the strips. Open ball valve - drill hole - withdraw drill - close ball valve - that’s it!
Initial operation
- Slowly open the ball valve and fill the piping to a pressure of approx. 2 bar, then close the ball valve.
- Now check the entire piping system for leaks or incorrectly fitted connectors.
- Completely release the pressure in the pipe system.
- Now slowly increase the pressure in the pipe system up to the maximum operating pressure.
- Check the entire system again.
- While commissioning and checking the entire system all other persons must keep clear of the immediate vicinity of the pipe system.
- Conduct acceptance and inspection wearing protective glasses and hard hat.
Dismantling
Before removing individual connectors ensure that the entire pipe system is depressurized.
Installation ALS
It´s very simply
Mounting of fastening brackets
Recommended spacing of fastening brackets: ALS round pipes 2.0 to 2.5 m
Fitting
Cut pipe: The cut must be straight. Use a pipe cutter.
Chamfer the pipe: Chamfering the outside of the pipe makes the pipe easier to insert.
Insert pipe: To insert the pipe rotate it slightly and pusch all the way into the connector.
Caution: Push pipe all the way in, mark insertion depth if necessary!
Dismantling
Caution: Before removing individual connectors ensure that the entire pipe system is depressurized!
